In traditional processing, quality control is a “snapshot” process where a sample is taken from the line and analysed, but this leads to in inevitable gap: what happens to the product processed in the twenty or thirty minutes between those samples?
As throughputs increase and customer specifications for flakes, pellets, and cereals become more stringent, this “snapshot” approach is showing its limitations. This is why we are excited about the introduction of MultiSense, the latest automated quality control system from our partners at Schule.
MultiSense replaces manual sampling with a sensor-based digital “eye” integrated directly into the production line to monitor parameters such as colour, shape, and consistency in real-time.
Instant correction, zero waste: With manual sampling by the time a deviation is found, many tonnes of off-spec product may already be in the silo. MultiSense allows the plant’s control system to make instant adjustments, helping ensure every kilogram of product meets the target specification.
Digital traceability: “Proving” quality is arguably as important as achieving it. By digitising the quality control process, MultiSense provides a fully-auditable data stream, giving processors and their customers confidence in the consistency of every batch.
Multi-product versatility: The system is designed for versatility and “learns” different product profiles, ideal for facilities handling a diverse range of recipes and ingredients.
Just as we discussed in our recent focus on System Automation, MultiSense isn’t about replacing the operator’s expertise. It is about giving them better tools. Instead of spending time performing repetitive manual tests, the operator becomes a system manager, using real-time data to oversee the health of the entire plant. It moves the role from “firefighting” quality issues to “optimising” for excellence.
The reality of the modern market is “good enough” is no longer acceptable. Retailers and industrial customers demand a level of consistency that manual operation simply cannot guarantee over 24-hour shifts.
The goal is to eliminate the guesswork from your production line. Whether you are looking to upgrade an existing flakes line or are designing a new, high-capacity facility, we can help you integrate the latest Schule sensing technology. From initial audit to system integration and long-term support, Turner Process Equipment ensures your plant delivers its full potential, every single minute.
Please get in touch if you would like to find out more.